Gears and Gear Boxes

Products

Perfect Gears – your single source for gear technology

Since its inception in 1986, Perfect Gears has continued to build a solid reputation for quality, service and reliability. From the very beginning, Perfect Gears has provided high precision spur, helical and bevel gears that meet the rapidly changing and demanding requirements of the gear industry.

Perfect Gears major goal is to increase customer satisfaction by improving the manufacturing process, eliminating waste, and delivering a quality product on time at a competitive price.

Perfect Gears takes great pride in its history of steady growth and its record for maintaining long-lasting customer relations.

Product Range

Spur Gears

Range : 20mm to 3000 mm dia.
1.0 module to 16 module

Helical Gears

Range : 20mm to 3000 mm dia.
1.0 module to 16 module

Spiral Bevel Gears

Range : upto 500mm dia.,
14 module

Spur Coupling

Range : 50mm to 600mm
0.5 module to 10 module

Heavy Duty Cardon Shaft

Range: Length 450mm to 2680mm Suitable for MAK/VOITH Engine Transmission

Turbine Wheels

Range: Diameter 600mm, Weight 36 kgs
Made from High strength Aluminum Alloy

Worm Worm-Wheels

Range : Center Distance : 27mm to 900mm Ratio : 5:1 to 70 : 1

Spur Bevel Gears

Range : upto 360mm dia.,
14 module

Turbine Wheels

Range : upto 360mm dia.,
8 module

Facilities

Turning

Expert turning for precision engineered components with state of the art CNC lathes

The essential backbone of any precision machining facility, where we combine state of the art CNC lathes namely of Mori Sekii and VDF Boehringer make along with CNC VTL of TOSS make and highly skilled and committed engineers to get the very best out of every product.

With high specification experience across a diverse range of machined components, gears and assemblies we guarantee accuracy and an exceptional finish.

Precision turning is just one part of a fully integrated approach that takes you from conceptual design and prototyping through component manufacture and assembly. Turning combines perfectly with our milling and grinding precision machining services with optional design support.

Gear Cutting

Expert turningOver 41 years of Experience in gear production

From 1mm to 1800mm in any machinable material we specialise in gear cutting, design and assembly for applications from railway engines to pharmaceutical machinery to timers. Our extensive investment in the best equipment and people means we can offer clients a completely bespoke service meeting the highest benchmarks in precision, technology and skill.

Our gear cutting services include:

• Gear Hobbing on MIKRON, REINECKER WOTAN machines
• Gear Generator on GLEASON machines
• Gear Shaping on TOSS machines
• Worm Wheel on tangential hobbing G&E machines
• Milling on HMT machines
• Manufacture and assembly of gearboxes

PERFECT Gears’ expertise extends throughout engineering and manufacture in Railways, Pharmaceuticals, Marine and Mining. With market leading facilities many of our clients find working with us means improved quality and reduced costs.

Heat Treatment

Heat Treat Capabilities enhance the total control over the manufacture of quality forgings and machined gears. The facility is capable of most of the required operations for our in house production, and has performed various requirements for specific heat treat needs for our customer base and specific industry requirements. We specialize in various heat treatment processes such as induction hardening, case carburizing, hardening, tempering, vacuum annealing etc.

Gear Grinding

Grinding capacity meet the most demanding machining expectations.

When accuracy is everything and the end product demands something more than exceptional precision grinding makes the difference. CNC fed by CAD/CAM and overseen by our specialist machinists makes use of every last thousandth of a millimeter ideal for toughest applications.

Exceptional precision machining equipment and people

Our highly skilled machinists come with many decades of experience and ongoing training to get the very best from our modern equipment and facilities. Our grinding capability includes gear grinding machines of WMW Niles make for absolute precision.

Quality Focus

Perfect Gears major goal is to increase customer satisfaction by improving the manufacturing process, eliminating waste, and delivering a quality product on time at a competitive price.